A CASE REPORT ON LEAKAGE THROUGH ENDOTRACHEAL TUBE DUE TO UNNOTICED MANUFACTURING DEFECT

Authors

  • KAREENA POPAT JUNIOR RESIDENT
  • Dr.Ankur Garg Bareilly International University
  • Dr.Neeharika Arora Bareilly International University
  • Dr.Kansoo RAM Bareilly International University
  • Dr.Malti Agrawal Bareilly International University
  • Dr.Sanjana Sinha Bareilly International University

Abstract

Leakage around an endotracheal tube is a common problem in the intensive care unit or operation theatres. A wide range of consequences can result if the leak is not properly managed. Tracheal re-intubation because of air leak after a successful tracheal intubation is quite common in practice

A 38-year-old female patient, ASA Grade I came to outpatient department with complaint of pain in right upper abdomen, vomiting since 2 months. Patient was thin built with weight of 48kg. All routine investigations were normal except haemoglobin which was 8g/dl. After two units PRBC transfusion patient was posted for elective laparoscopic cholecystectomy. After Pre-oxygenation and Premedication was done and 3 minutes of bag and mask ventilation, patient was successfully intubated with a 7 mm internal diameter endotracheal tube and secured at 21 cm on the ETT tube. A few minutes later while positioning the patient, an air leak was audible from the mouth.

 The structural defect leading to air leak may be there in a newly opened ETT or may be caused by repeated use of re-sterilised tube. Small cuts and holes on the convex surface of the ETT and near the entry point of the inflation tube usually go undetected by routine in vitro test. Anaesthesiologist should be aware of such conditions, after a diagnosis of exclusion, change of the tube should be done.

References

Gupta B, Farooque K, Jain D, Kapoor R. Improper tube fixation causing a leaky cuff. Journal of Emergencies, Trauma and Shock. 2010 Apr;3(2):182

Tamakawa S, Sugawara K, Yanagita Y, Saito Y. Occult air leak of an endotracheal tube. Anaesthesia & Analgesia. 1998 Sep 1;87(3):746

Lewer NM, Karim Z, Henderson RS. Large air leak from an endotracheal tube due to a manufacturing defect. Anaesthesia & Analgesia. 1997 Oct 1;85(4):944-5.

Gettleman TA, Morris GN. Endotracheal tube failure: undetected by routine testing. Anaesthesia &Analgesia. 1995 Dec 1;81(6):1313

Published

2025-06-20